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Power supply for small industrial equipment: Some small machine tools, small compressors and other equipment have relatively small power and limited power demand. Cables with small cross - section specifications such as 1×70mm² and 1×95mm² can meet their power supply needs. These devices are usually installed in workshops and other places, and the cables need to have a certain degree of Flexibility to facilitate wiring around the devices. Small - section cables are relatively soft, making wiring operations more convenient.
Building distribution branches: In buildings, the power load required by distribution branches in each room and area is not large. For example, lighting branches in residences and power supply branches for small household appliances can use 1×70mm² and 1×95mm² cables to ensure stable power transmission. At the same time, the internal space of the building is limited, and small - section cables occupy little space, which will not have a great impact on the building structure and appearance.
Total power distribution of large - scale buildings: The total power distribution of large - scale buildings such as large shopping malls and office buildings needs to centrally transmit more power to each distribution area. Cables with medium cross - section specifications such as 1×120mm² to 1×300mm² can undertake this task. They can effectively distribute the externally input power to each sub - distribution system in the building.
Power supply for small and medium - sized motors: Some small and medium - sized water pump motors, fan motors, etc. need stable power supply during operation. Cables with medium cross - section specifications can provide sufficient current to meet the starting and operating needs of the motors and ensure their normal operation.
Main lines of industrial parks: There are many enterprises in industrial parks, with large power consumption, and the main lines need to transmit a large amount of power. Cables with large cross - section specifications of 1×400mm² and above can meet this high - current transmission demand and ensure stable power supply for various enterprises in the park.
Substation outgoing lines: Substations are important nodes of power transmission, and outgoing lines need to transmit power from substations to various power consumption areas. Large - section cables have good conductivity and current - carrying capacity, which can efficiently and stably complete the power transmission task and ensure the normal operation of the power system.
Material
Conductor: Aluminum (Al) is used as the conductor. Aluminum has good electrical conductivity and can effectively transmit electricity. At the same time, the price of aluminum is relatively low, which reduces the production cost of the cable and makes the cable have a certain price advantage in the market. In addition, aluminum has a low density, and the weight of the cable is relatively light, which also brings convenience to the transportation and installation of the cable.
Insulation layer: Cross - linked polyethylene (XLPE) is used as the insulation layer. It has excellent temperature resistance and can maintain stable insulation effect in a relatively high temperature environment, avoiding the decline of insulation performance due to excessive temperature. Moreover, XLPE has excellent insulation performance, which can effectively prevent current leakage and ensure the safety of power transmission.
Sheath: Polyvinyl chloride (PVC) is used as the sheath, which has good wear resistance. It can resist external friction and collision during the laying and use of the cable, and protect the internal structure of the cable from damage. At the same time, PVC also has anti - corrosion properties, which can resist the erosion of some chemical substances and prolong the service life of the cable.
Style: The cable is of a single - core style. This style of cable has a relatively simple structure and is more flexible and convenient in wiring. Single - core cables can be laid separately according to actual needs and are suitable for a variety of complex wiring environments.
Conductor manufacturing: First, aluminum materials are smelted and cast to obtain aluminum ingots. Then, through rolling, drawing and other processes, the aluminum ingots are processed into Aluminum Conductors of the required specifications. In the processing process, it is necessary to strictly control the process parameters to ensure the dimensional accuracy and surface quality of the conductor, so as to ensure its electrical conductivity.
Insulation layer extrusion: The extrusion molding process is adopted to evenly extrude XLPE material on the surface of the aluminum conductor to form an insulation layer. In the extrusion process, it is necessary to control parameters such as extrusion temperature and speed to ensure that the insulation layer is evenly and tightly wrapped on the conductor, avoiding defects such as bubbles and impurities.
Sheath extrusion: The same extrusion molding process is used to extrude the PVC Sheath on the outside of the insulation layer. This step needs to ensure that the sheath and the insulation layer are closely combined, the thickness of the sheath is uniform, and it has good surface quality.
Cross - linking treatment: For the XLPE insulation layer, cross - linking treatment is required. Through heating and other methods, the molecular structure of XLPE undergoes a cross - linking reaction to form a three - dimensional network structure, thereby improving the temperature resistance, mechanical properties and insulation performance of the insulation layer.
Inspection and testing: After production, the cable is subject to a series of inspection and testing, including appearance inspection, dimension measurement, electrical performance testing (such as insulation resistance testing, withstand voltage testing, etc.), and mechanical performance testing (such as tensile strength testing, elongation at break testing, etc.). Only cables that pass all tests can leave the factory.
Packaging materials: Wooden reels or cable reels are used as the main packaging materials. Wooden reels and cable reels have certain strength and stability, which can support the weight of the cable and prevent the cable from being squeezed and deformed during transportation and storage. At the same time, a layer of plastic film is wrapped around the outer layer of the cable. The plastic film has the functions of moisture proof and dust proof, and protects the cable surface from pollution.
Packaging method: The cable is neatly wound on a wooden reel or cable reel. During the winding process, it is necessary to ensure that the cable is arranged closely without distortion. Then, wrap the entire cable reel tightly with plastic film, and fix the cable on the cable reel with steel strips to prevent the cable from loosening during transportation. For cables of different specifications, cable reels of appropriate sizes are selected for packaging according to their length and weight.
Transportation methods: Select appropriate transportation methods according to factors such as the number of orders and delivery locations. For short - distance transportation, road transportation can be used; For long - distance and large - batch transportation, railway transportation can be chosen. Road transportation has high flexibility and can directly deliver goods to the designated place; Railway transportation has a large transport volume and relatively low cost, which is suitable for long - distance transportation.
Transportation precautions
Loading: When loading cables, avoid severe collision and extrusion of the cables. The cable reels should be placed stably on the transport vehicle and fixed firmly with ropes to prevent them from shaking and tipping over during transportation. A certain gap should be left between cable reels of different specifications to avoid mutual friction.
Protection: During transportation, take moisture - proof, sun - proof, high - temperature proof and other protective measures. In case of rainy days, cover the cables with rainproof cloth to prevent them from getting damp; In high temperature in summer, avoid the cables being exposed to the sun for a long time to prevent the sheath from aging.
Unloading: When unloading cables, use appropriate loading and unloading equipment such as forklifts and cranes. It is strictly forbidden to drag the cables manually. During unloading, handle with care to avoid impact on the cable reels.
Delivery process
Order confirmation: After receiving the customer's order, the staff will confirm the order information, including the specification, quantity, delivery location, delivery time of the cable, etc. After ensuring that the order information is accurate, arrange production or retrieve the corresponding cables from the inventory.
Stock preparation: According to the order requirements, take the cables out of the warehouse and package them. After packaging, recheck the specifications and quantity of the cables to ensure they are consistent with the order.
Arrange transportation: Contact the transportation company to determine the transport vehicle and transportation time. Inform the transportation company of the relevant information of the cable (such as specification, quantity, delivery location, etc.) and sign a transportation contract.
Delivery notification: After the cable is shipped, timely inform the customer of the delivery information (such as the name of the transportation company, license plate number, estimated arrival time, etc.) to facilitate the customer to prepare for receipt.
Delivery time: For cables in stock, delivery will be arranged within 1 - 3 working days after receiving and confirming the order; For cables that need to be produced, the delivery time is determined according to the production cycle. Generally, delivery will be arranged within 1 - 2 working days after production is completed. If there are special circumstances (such as raw material shortage, equipment failure, etc.), delivery may be delayed, and the customer will be informed in time.
Sample provision: If customers need, they can apply to the company for samples. The company will provide corresponding cable samples according to the specifications specified by the customer. The number of samples is generally 1 - 2 sections, and the length is determined according to the actual situation, usually 1 - 3 meters.
Sample cost: The samples themselves are free, but the transportation cost of the samples is borne by the customer. If the customer places a bulk order subsequently, the company can refund the transportation cost of the samples according to the actual situation.
Sample delivery: After receiving the customer's sample application, prepare the samples within 1 - 2 working days and send them to the customer by express. At the same time, inform the customer of the express waybill number to facilitate the customer to query the logistics information of the samples.
Quality assurance: The company promises that all sold cables meet relevant national standards and industry standards, and the product quality is guaranteed. Within the product warranty period (generally 12 months from the date of delivery), if there is a quality problem with the product (non - man - made damage), the company will provide free repair or replacement services.
Technical support: Provide customers with professional technical support services. If customers encounter any technical problems in the selection, installation and use of cables, they can consult the company's technical personnel by phone, email, etc. The technical personnel will reply within 24 hours and provide detailed solutions.
Complaint handling: Set up special complaint channels, such as complaint phones and complaint emails. For customer complaints, the company will accept them within 24 hours and arrange special personnel to investigate and handle them. After finding out the cause, timely feed back the handling results to the customer to ensure customer satisfaction.
Regular return visits: Within a period of time after the customer receives the goods, the company will arrange special personnel to conduct regular return visits to understand the use of the cables, collect customers' opinions and suggestions, and continuously improve product and service quality.
Hongtai Cable Technology Co., Ltd
Электронная почта: export@qlcables.com
sales@qlcables.com
Тел/WhatsApp:+86-18032066271
Добавить : Зона промышленного развития Сяоку, округ Нинджин, Сингтай -Сити , провинция Хэбей, Китай
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