Cross-sectional Size: The cable covers a cross-sectional range from 1.5mm² to 6mm², tailored to adapt to electrical devices of different power levels. The 1.5mm² cable, being relatively slender, is suitable for low-power equipment. As the cross-section increases, the 6mm² cable can carry larger currents, catering to high-power devices. Cables with different cross-sections have distinct appearances—the larger the cross-section, the thicker the outer diameter—allowing users to quickly identify specifications through visual inspection for easy selection based on actual needs.
Rated Voltage: With a rated voltage of 450/750V, this parameter defines the cable’s voltage-bearing range in power transmission. 450V is applicable to fixed wiring scenarios with an AC rated voltage of 450V or below, such as lighting and general socket circuits in homes. 750V can be used in temporary power supply or industrial equipment connection scenarios below 750V, compatible with most low-voltage distribution systems to ensure safe and stable power transmission.
Current-carrying Capacity: A key indicator of the cable’s current transmission capability, current-carrying capacity varies significantly with cross-sectional size. The 1.5mm² cable has a current-carrying capacity of approximately 14-20A, sufficient for small household appliances (e.g., rice cookers, microwave ovens) and lighting equipment. The 2.5mm² cable, with a capacity of 18-25A, can connect office devices like printers and projectors. The 4mm² cable, reaching 25-35A, provides stable power for high-power appliances such as air conditioners and electric water heaters. The 6mm² cable, with a capacity of 35-45A, is suitable for powering small industrial equipment (e.g., small machine tools, fans). Note that current-carrying capacity is affected by environmental temperature and laying methods: higher temperatures reduce heat dissipation, lowering capacity; heat-restrictive laying methods (e.g., conduit installation) also require capacity reduction to prevent overheating hazards.
Insulation Performance Parameters: The cable has an insulation resistance of ≥100MΩ·km, ensuring excellent insulation to prevent current leakage. It also passes a 1500V voltage withstand test, remaining unbroken for 1 minute, further verifying reliable insulation and ensuring electrical safety.
Conductor Parameters: The single-strand conductor is made of high-purity electrolytic copper, with a diameter tolerance controlled within ±0.02mm to ensure accurate cross-sectional area. High-purity copper offers superior conductivity with low resistivity, reducing energy loss during transmission and improving efficiency. Additionally, the single-strand conductor has high mechanical strength, resisting stretching and 挤压 during construction for easy installation in various environments.
Industrial Sector:
Fixed Wiring: In industrial production, 1.5mm² and 2.5mm² cables are used for fixed wiring in control circuits of small machine tools and production lines, where stability and reliability are critical for accurate signal transmission and equipment operation. 4mm² and 6mm² cables power small industrial equipment (e.g., small water pumps, fans) for continuous operation.
Temporary Power Supply: On construction sites, the cable serves as temporary power leads for mobile tools (e.g., grinders, welders, hand drills). Its flexible PVC Insulation adapts to complex site conditions, facilitating movement and wiring while ensuring worker safety with reliable insulation.
Commercial Scenarios:
Shopping Malls: With frequently adjusted booth layouts, 1.5mm² and 2.5mm² cables provide temporary power for booth lighting and small display devices (e.g., electronic screens, speakers). 4mm² cables support higher-power equipment like air conditioners and freezers.
Stages: 2.5mm² and 4mm² cables connect stage lighting equipment, with single-core design enabling easy plug-in installation and adapting to equipment movement, ensuring reliable power for varying power needs.
Office Buildings: 1.5mm² cables handle lighting circuits, while 2.5mm² cables connect office equipment (printers, copiers, computers) via sockets, ensuring stable daily operations.
Household Scenarios:
Fixed Wiring: In home decoration, 1.5mm² cables are used for lighting in living rooms, bedrooms, and kitchens; 2.5mm² cables power general sockets for TVs, washing machines, and refrigerators; 4mm² and 6mm² cables are dedicated to high-power appliances (air conditioners, ovens, water heaters) for safe operation.
Temporary Wiring: During renovations, 2.5mm² and 4mm² cables serve as temporary Power Lines for tools like drills and cutters, with durable insulation enduring harsh site conditions.
Conductor Material: The conductor uses high-purity electrolytic copper (≥99.95% purity), offering excellent conductivity to reduce resistance, energy loss, and improve transmission efficiency. Refined to remove impurities and oxides, the copper ensures a smooth surface for stable conductivity. The single-strand structure provides high mechanical strength, resisting breakage during construction for easy cutting, bending, and connection in diverse environments.
Insulation Material: The insulation layer is made of polyvinyl chloride (PVC) with uniform thickness (0.6-1.2mm), increasing with cross-section to provide effective insulation for varying current loads. PVC offers Chemical Resistance against acids, alkalis, and salts, extending service life. It has UL94 V-0 flame retardancy, slowing combustion and limiting flame spread to aid fire safety. Additionally, it resists aging, operating stably at -15℃ to 70℃ and withstanding oil, moisture, and other external factors for long-term reliability.
Style: The single-core circular design offers advantages: uniform insulation thickness ensures consistent performance without weak points; the Single Core facilitates threading through pipes and wiring in concealed walls or trunking, reducing installation difficulty; and the circular shape eases storage and transportation, saving space.
Copper Smelting and Purification: High-quality copper raw materials are smelted and refined to remove impurities (e.g., iron, lead, zinc), achieving purity ≥99.95%. High-purity copper is foundational for excellent conductivity.
Wire Drawing: Purified copper is heated and drawn into single-strand wires with precise diameters, controlled within ±0.02mm via strict regulation of speed, temperature, and die size. The wire surface is smooth, free of cracks or scratches, with diameter tailored to cross-sectional requirements.
Insulation Extrusion: PVC insulation is applied via continuous extrusion. Dried PVC granules (to prevent bubbles) are melted and uniformly coated around the Copper Wire using precise temperature, speed, and pressure control. Insulation thickness deviation is ≤0.05mm, with no bubbles or wrinkles, and thickness adjusts with cross-section for proper insulation.
Cooling and Solidification: Cables with insulation are cooled in water tanks (20-30℃) to solidify PVC quickly, avoiding internal stress from rapid cooling that could affect performance.
Printing and Labeling: Product information (model, cross-section, voltage, manufacturer, date, standards like EN 50525-2-21) is printed on insulation using wear-resistant ink for clear, durable identification and traceability.
Quality Inspection: Each batch undergoes over 20 tests (conductor resistance, insulation resistance, voltage withstand, thickness, flexibility) to meet standards, ensuring only qualified products leave the factory.
Packaging Materials: Short-length cables (100m, 200m) use plastic reels—lightweight, cost-effective, corrosion-resistant, and strong enough to secure cables. Long-length cables (500m, 1000m) use wooden reels for high strength and stability, withstanding heavy loads. Both are wrapped in moisture-proof, wear-resistant plastic film to shield against dust, moisture, and damage.
Packaging Methods: Cables are neatly wound on reels with controlled tension to avoid twisting or overlapping. Wrapped reels are sealed in plastic film; wooden reels have metal edges for added strength. Labels on packaging indicate model, cross-section, length, date, batch, and manufacturer for easy identification.
Packaging Labels: Clear labels include product details and warning symbols ("Do Not Crush," "Moisture/Sun Protection," "Keep Away from Fire," "Handle with Care") to guide proper handling. They also display standards (e.g., EN 50525-2-21) and certification marks, highlighting quality.
Transportation Modes: Short-distance domestic transport (≤500km) uses road transport (vans, trucks) for flexibility and speed, suitable for small or urgent orders. Long-distance or large-volume shipments use rail transport for high capacity, low cost, and stability. Export orders use sea freight (containers) for large volumes or air freight for urgency.
Transportation Precautions:
Loading/Unloading: Use forklifts or cranes for gentle handling to avoid impacts; forklift tines insert into reel centers to prevent damage.
Securing: Cables are firmly fixed during transport to prevent rolling or falling, with stacking secured by ropes or straps.
Environment: Transport vehicles/containers are clean and dry; cables are covered with tarps to protect from sun, rain, oil, and moisture.
Protection: Avoid contact with sharp objects; long-haul drivers inspect regularly, addressing damage promptly.
Transport Tracking: A robust system allows customers to track shipments via order or logistics numbers. Logistics updates (location, progress, ETA) are provided, with customer service relaying information for preparation.
Shipment Process:
Order Confirmation: Sales confirm orders within 24 hours, verifying details to avoid disputes.
Inventory Check: Warehouses check stock; production schedules prioritize out-of-stock items to meet deadlines.
Product Inspection: Quality checks verify compliance with standards, with sampling for performance tests.
Packaging and Labeling: Qualified products are packaged with customer info and order numbers for easy receipt.
Logistics Arrangement: Coordinate with carriers to schedule pickup, complete paperwork, and confirm vehicle details.
Information Feedback: Sales share logistics details (tracking number, mode, ETA) with customers within 1 hour of shipment.
Shipment Timelines: In-stock items ship within 1-3 days post-confirmation/payment. Production lead times: 5-7 days for 1.5-2.5mm², 7-10 days for 4-6mm², with urgent orders prioritized for 3-day delivery.
Shipment Documents: Included documents are delivery notes, certificates of conformity, test reports, invoices, and packing lists. Special requests (e.g., certificates of origin, customs docs) are fulfilled as needed.
Sample Request: Customers request samples via phone, email, or the official website, specifying model, cross-section, quantity, and contact details (company, person, address, phone).
Sample Preparation: Samples (1-2m) are prepared within 1-3 working days, identical to bulk products in material, 工艺,and performance to reflect actual quality.
Sample Delivery: Samples are shipped via reputable couriers (SF Express, DHL) with tracking numbers provided. Customers typically bear shipping costs, but large/long-term clients may receive free shipping.
Sample Feedback and Follow-up: Sales follow up post-delivery to gather test results and feedback. Technical staff address questions or suggestions, aiding purchasing decisions.
Quality Guarantee: The cable comes with a 15-year warranty, covering free repair or replacement for defects due to manufacturing issues.
Installation Guidance: Technical staff provide guidance via phone, video, or on-site visits, advising on laying methods, joint handling, and bending radius to ensure proper installation.
Fault Handling: A 24-hour after-sales hotline addresses issues; staff respond promptly, offering solutions or on-site repairs for urgent cases.
Return/Exchange Policy: Customers may request returns/exchanges within 7 days for defective or incorrect products, with verified requests processed within 3 days, including shipping costs.
Regular Visits: Regular follow-ups assess usage, collect feedback to improve products/services, strengthen trust, and foster long-term partnerships.
Hongtai Cable Technology Co., Ltd
Электронная почта: export@qlcables.com
sales@qlcables.com
Тел/WhatsApp:+86-18032066271
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