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    N2xs (F) 2y N2xs (FL) 2y 1X240RM/25 1X300 RM/25 6/10kv 12/20kv 18/30kv AC Cable

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    2025-08-06 07:10:31
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Detailed Information on N2xs (F) 2y / N2xs (FL) 2y Series AC Cables

1. Product-Specific Information

1.1 Specification Parameters
The N2xs (F) 2y and N2xs (FL) 2y series AC cables are engineered as versatile medium-to-High Voltage Power transmission solutions, designed to operate across multiple voltage ratings: 6/10kv, 12/20kv, and 18/30kv. These cables are available in two primary specifications: 1X240RM/25 and 1X300RM/25, each tailored to meet varying power transmission demands in industrial, urban, and energy infrastructure applications.
The "1X" designation indicates a single-core construction, a critical feature for high-voltage systems. Single-core design minimizes electromagnetic interference (EMI) by eliminating cross-phase inductive effects, ensuring stable current transmission even at elevated voltages. This design also simplifies installation in three-phase networks, where each core can be separately routed to reduce phase imbalance and improve system efficiency.
The numerical values in the specifications (240 and 300) refer to the cross-sectional area of the conductor in square millimeters (mm²). A 240mm² conductor typically supports a continuous current of 180–220A under standard operating conditions (30°C ambient temperature), while the 300mm² variant handles 220–260A. This range makes the 240mm² cable suitable for medium-power applications such as industrial plant distribution, while the 300mm² option is ideal for high-load scenarios like substation connections or renewable energy plant interconnections.
The "RM" in the specification likely denotes a specific conductor type, possibly "Rigid Multistrand" or "Reduced Migration," indicating a stranded copper or Aluminum Conductor with enhanced conductivity and Flexibility. Stranded Conductors are composed of multiple thin wires twisted together, reducing brittleness and allowing easier bending during installation—particularly valuable in confined spaces like cable trenches or building risers.
The "25" is believed to represent the insulation thickness in millimeters. This generous insulation layer, typically made from cross-linked polyethylene (XLPE) or ethylene propylene rubber (EPR), provides robust dielectric strength. For 6/10kv Cables, 25mm insulation exceeds standard requirements by approximately 20%, while for 18/30kv systems, it ensures compliance with IEC 60502-2 and IEEE 404 standards for high-voltage insulation. This thickness prevents partial discharges and electrical breakdown, even under transient voltage spikes.
Voltage ratings are specified as "6/10kv," "12/20kv," and "18/30kv," where the first number represents the nominal phase-to-earth voltage and the second denotes the phase-to-phase voltage. This range allows the cables to adapt to diverse grid configurations: 6/10kv for urban distribution networks, 12/20kv for industrial parks and commercial hubs, and 18/30kv for regional transmission lines and large-scale energy projects.
Additional parameters include a maximum operating temperature of 90°C (with short-circuit tolerance up to 250°C for 5 seconds), ensuring resilience during overloads. The cables also feature a minimum bending radius of 15 times their outer diameter (typically 45–60mm for 240mm² and 50–65mm for 300mm²), balancing durability with installability.
1.2 Unique Applications
The N2xs (F) 2y and N2xs (FL) 2y series cables are designed to excel in diverse environments, leveraging their protective features and voltage flexibility:
  • Urban Power Grids: The 6/10kv and 12/20kv variants are widely used in city distribution networks. Their single-core design allows efficient routing through underground ducts and concrete trenches, while the "F" (water/corrosion resistance) designation makes them suitable for damp urban environments, such as near rivers or in flood-prone areas. The 240mm² cable is often deployed in residential neighborhoods, while the 300mm² option powers commercial districts with high-density loads.

  • Industrial Zones: Factories, refineries, and chemical plants rely on the 12/20kv cables for internal power distribution. The "F" variant’s corrosion resistance protects against chemical spills and industrial fumes, while the 300mm² conductor handles heavy machinery loads (e.g., motors, furnaces). In petrochemical facilities, the cables’ fire-retardant properties (enhanced in "FL" models) reduce fire propagation risks.

  • Renewable Energy Projects: Solar farms and wind parks utilize the 18/30kv Cables to transmit power from generators to grid connection points. The 300mm² conductor minimizes power loss over long distances (up to 10km), while the "FL" variant’s fire resistance is critical for installations in forested or high-risk areas. The cables’ UV-resistant sheaths and temperature tolerance (-40°C to 90°C) ensure reliability in outdoor, exposed environments.

  • Transportation Infrastructure: Subways, airports, and railway networks depend on the "FL" models for their fire safety. In tunnels, the 12/20kv cables power lighting, signaling, and ventilation systems, with the fire-resistant insulation maintaining circuit integrity for up to 120 minutes during a fire—compliant with EN 50200 standards. The single-core design simplifies installation in narrow tunnel ducts.

  • High-Rise Buildings: The 6/10kv and 12/20kv cables are used in vertical risers of skyscrapers, where the "F" variant’s water resistance prevents moisture ingress in elevator shafts or utility risers. The 240mm² conductor efficiently distributes power to floors, while the compact single-core design reduces space requirements in crowded building shafts.

1.3 Materials and Construction
The cables’ performance stems from high-quality materials and precision engineering, with each layer serving a critical function:
  • Conductors: Constructed from high-purity electrolytic copper (99.95% purity) or aluminum alloy, the conductors prioritize conductivity and corrosion resistance. Copper offers lower resistance (58 MS/m) and is preferred for high-efficiency applications, while aluminum (37 MS/m) provides a cost-effective, lightweight alternative for long-distance installations. Both materials are stranded with a class 2 or 5 stranding pattern to balance flexibility and strength.

  • Insulation: XLPE is the primary Insulation Material, chosen for its exceptional thermal stability and Chemical Resistance. XLPE is cross-linked via either chemical (peroxide) or radiation curing, forming a three-dimensional molecular structure that withstands 90°C continuous operation. For "FL" models, the insulation is infused with flame-retardant additives (e.g., magnesium hydroxide) to suppress combustion and reduce smoke emission.

  • Screening: A semi-conductive screen layer is applied over the insulation to control electric field distribution, preventing partial discharges. This layer is typically a carbon-loaded XLPE or EPR tape, ensuring uniform contact with the insulation and minimizing voids that could degrade performance.

  • Sheath: The outer sheath varies by model: "F" variants use a halogen-free low-smoke (HFLS) polyolefin sheath with anti-UV and anti-rodent additives, suitable for outdoor or damp environments. "FL" models feature a fire-resistant sheath (e.g., modified PVC or ethylene vinyl acetate) that chars to form an insulating barrier during combustion, meeting IEC 60332-3-24 fire resistance standards.

  • Armoring (Optional): For heavy-duty applications, Steel Tape or wire armor may be added beneath the sheath. Galvanized steel tape armor (STA) resists crushing in underground installations, while steel wire armor (SWA) provides tensile strength for overhead or vertical installations. Armor thickness ranges from 0.8mm to 1.2mm, depending on the cable size.

1.4 Manufacturing Process
Production adheres to strict quality controls, with each stage validated through testing:
  1. Conductor Stranding: Individual wires are drawn to specification, then twisted in a stranding machine. Copper Wires undergo annealing to reduce hardness, while Aluminum Wires are treated with anti-oxidation coatings.

  1. Insulation Extrusion: The conductor is fed into an extrusion line where molten XLPE is applied. The insulation thickness is precisely controlled via laser gauges to ensure the 25mm specification. "FL" models receive an additional flame-retardant layer during extrusion.

  1. Cross-Linking: Insulated Cores are cured in a continuous vulcanization (CV) tube (chemical cross-linking) or exposed to electron beams (radiation cross-linking) to activate the XLPE’s molecular bonding. This step ensures thermal stability and dielectric strength.

  1. Screening and Sheathing: The semi-conductive screen is wrapped or extruded over the insulation, followed by the outer sheath. "F" sheaths are extruded with moisture-blocking compounds, while "FL" sheaths undergo flame resistance testing during production.

  1. Testing: Each cable undergoes AC voltage withstand tests (e.g., 20kv for 5 minutes for 6/10kv models), partial discharge measurement (<10 pC at 1.73U0), and insulation resistance testing (>1000 MΩ·km). "FL" variants are additionally tested for fire resistance per EN 50200, with samples subjected to 950°C flames for 120 minutes while maintaining circuit integrity.

2. General Product Information

2.1 Packaging
Packaging is engineered to protect the cables during storage and transit, with options tailored to length and destination:
  • Reels: For lengths ≥500m, cables are wound onto wooden or steel reels. Wooden reels (FSC-certified) are used for domestic shipments, featuring 1.5–2.5m diameter flanges to prevent slippage. Steel reels, with galvanized frames, are reserved for international transport or reusable applications, offering enhanced durability against rough handling.

  • Coils: Short lengths (50–200m) are coiled and wrapped in UV-resistant polyethylene film, secured with polypropylene straps. Each coil includes a moisture-absorbing desiccant packet to prevent condensation during storage.

  • Labeling: Every reel/coil is labeled with the model, specification (conductor size, voltage), length, batch number, and compliance marks (CE, UL, ISO 9001). "FL" models feature additional fire resistance certifications (e.g., CPR Class B2ca).

  • Palletization: Bulk orders are palletized with non-slip pads, shrink-wrapped, and labeled with gross weight (typically 800–1200kg per pallet) for easy logistics planning.

2.2 Transportation
Transportation protocols prioritize cable integrity, with guidelines for handling and environmental control:
  • Loading: Reels are loaded horizontally and secured with steel chains to prevent rotation during transit. Coils are stacked vertically with wooden separators to avoid crushing.

  • Temperature Control: Cables are transported in covered vehicles to avoid UV exposure. In temperatures <0°C, reels are pre-warmed to 10–15°C to prevent sheath brittleness; in >40°C, ventilation systems maintain <35°C to avoid insulation softening.

  • Handling Equipment: Forklifts with reel clamps or cranes with spreader bars are mandatory for reel movement. Manual handling is restricted to coils <50kg, with gloves required to prevent sheath damage.

  • Documentation: Shipping documents include a packing list, certificate of conformity, and material safety data sheet (MSDS). International shipments add customs declarations and voltage compatibility certificates.

2.3 Shipping and Delivery
Flexible shipping options cater to diverse customer needs:
  • Domestic Delivery: Road transport via curtain-side trucks (2–5 business days) for bulk orders; express courier (1–2 days) for urgent small quantities.

  • International Shipping: Sea freight (3–6 weeks) for full container loads, with FOB or CIF terms available. Air freight (3–5 days) is offered for urgent orders, with door-to-door service via DHL or FedEx.

  • Tracking: Customers receive real-time tracking via a web portal, with notifications for departure, port arrival, and final delivery.

2.4 Samples
Samples are available to validate performance before bulk orders:
  • Sample Details: 1–5m lengths of 1X240RM/25 (6/10kv) or 1X300RM/25 (18/30kv) cables, with "F" or "FL" variants upon request.

  • Cost and Lead Time: Free for qualified customers (utility companies, EPC contractors), with shipping charged at cost. Samples ship within 3–5 business days.

  • Testing Data: Samples include a test report with conductor resistance, insulation thickness, and dielectric strength results. Third-party lab testing (e.g., SGS) is available for an additional fee.

2.5 After-Sales Service
Comprehensive support ensures long-term reliability:
  • Warranty: 15-year warranty covering material defects and workmanship. Valid for installations by certified electricians following EN 50268 guidelines.

  • Technical Support: 24/7 engineer hotline for installation guidance, fault diagnosis, and system design advice. On-site support is available for large projects, with response times <48 hours in Europe and <72 hours globally.

  • Repairs and Replacements: Defective cables are replaced free under warranty, with expedited shipping for critical applications. Out-of-warranty repairs (e.g., sheath patching) are offered at competitive rates.

  • Training: Online and on-site training for installers, covering termination techniques, bending radius compliance, and fire safety protocols for "FL" models.

  • Recall Management: In the unlikely event of a defect, the manufacturer implements a proactive recall system, with full replacement and installation support at no cost to the customer.

In summary, the N2xs (F) 2y and N2xs (FL) 2y series cables combine advanced materials, versatile specification,and robust protective features to meet the demands of medium-to-high voltage power transmission. Backed by comprehensive logistics and after-sales support, they offer a reliable solution for urban, industrial, and energy infrastructure projects worldwide.
Связанные теги: High Voltage Cable AC Cable N2xs Cable
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